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Automate Crimping And Into Housing Machine
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New Products
Automate Crimping And Into Housing Machine
Full-automatic Flat Cable Single-head Plastic Housing Threading and Terminal Crimping Machine
WHX-910
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Product Description
The automate crimping and into housing machine is a fully automatic processing system designed exclusively for flat cable harnesses. It integrates five core functions—wire cutting, stripping, twisting, terminal crimping, and single-end housing insertion—into a seamless workflow. Compatible with flat cables of various pin counts and matching plastic housing specifications, this automate crimping and into housing machine enables one-click completion of the entire process, from terminal crimping at one end to precise housing insertion. It is ideal for high-volume production in industries such as consumer electronics, communication equipment, and smart home appliances.
Product Parameter
Application field：It is used for cutting and stripping the
ribbon cable, crimping terminals at both ends, and threading it through the plastic housing
Housings Specification：Within 45 mm
Cutting Length：75-1500mm
Power supply：AC220V 50/60Hz 20A
Cutting Resolition：0.5mm+ Cutting Length * 0.2%
Crimping ability：2T
Dimensions：L1900*W800*H1860 mm
ribbon cable, crimping terminals at both ends, and threading it through the plastic housing
Housings Specification：Within 45 mm
Cutting Length：75-1500mm
Power supply：AC220V 50/60Hz 20A
Cutting Resolition：0.5mm+ Cutting Length * 0.2%
Crimping ability：2T
Dimensions：L1900*W800*H1860 mm
Product Feature
Core Selling Points
1.Flat-Cable-Specific Full-Process Automation: Performs integrated operations—wire cutting → stripping → twisting → terminal crimping → housing insertion—without manual intervention between stages, ensuring end-to-end efficiency.
2.Precise Plastic Housing Insertion: Features a high-precision positioning and detection system, maintaining alignment error between flat cable terminals and housing pin positions at ＜±0.2mm for flawless assembly.
3.Wide Compatibility with Multiple Specifications: Supports flat cables of varying pin counts, diverse terminal types, and corresponding plastic housing specifications, adapting to complex production demands.
4.Intelligent Human-Machine Interaction: The touchscreen interface displays real-time production parameters, count statistics, and fault warnings, enabling intuitive and efficient operation.
Product Advantages
1.Doubled Efficiency: Replaces 2–3 manual workers, achieving a daily output capacity of up to tens of thousands of flat cable harnesses.
2.Stable Quality Assurance: Delivers a 100% pass rate for terminal crimping pull force and keeps housing insertion defect rates below 0.1%, ensuring consistent reliability.
3.Cost Optimization: Minimizes material waste of flat cables, terminals, and plastic housings while reducing labor management costs through automation.
4.Quick Model Changeover: Switches between flat cables of different pin counts and housing specifications in under 8 minutes, supporting flexible small-batch production.
Operation Instructions
1.Material Preparation: Load flat cable reels, terminal reels, and corresponding plastic housing trays into their designated positions on the automate crimping and into housing machine.
2.Parameter Configuration: Input parameters such as flat cable length, stripping size, terminal crimping force, and housing pin count via the touchscreen.
3.Commissioning & Trial Run: Activate the "Trial Production" mode to inspect terminal crimping quality and housing insertion alignment on the first sample.
4.Batch Production: After confirming the sample meets standards, switch to "Automatic Mode" for continuous, automated processing of flat cables.
5.Maintenance & Cleaning: Clean terminal waste and housing feeding rails daily, and lubricate transmission components regularly to ensure optimal performance.
1.Flat-Cable-Specific Full-Process Automation: Performs integrated operations—wire cutting → stripping → twisting → terminal crimping → housing insertion—without manual intervention between stages, ensuring end-to-end efficiency.
2.Precise Plastic Housing Insertion: Features a high-precision positioning and detection system, maintaining alignment error between flat cable terminals and housing pin positions at ＜±0.2mm for flawless assembly.
3.Wide Compatibility with Multiple Specifications: Supports flat cables of varying pin counts, diverse terminal types, and corresponding plastic housing specifications, adapting to complex production demands.
4.Intelligent Human-Machine Interaction: The touchscreen interface displays real-time production parameters, count statistics, and fault warnings, enabling intuitive and efficient operation.
Product Advantages
1.Doubled Efficiency: Replaces 2–3 manual workers, achieving a daily output capacity of up to tens of thousands of flat cable harnesses.
2.Stable Quality Assurance: Delivers a 100% pass rate for terminal crimping pull force and keeps housing insertion defect rates below 0.1%, ensuring consistent reliability.
3.Cost Optimization: Minimizes material waste of flat cables, terminals, and plastic housings while reducing labor management costs through automation.
4.Quick Model Changeover: Switches between flat cables of different pin counts and housing specifications in under 8 minutes, supporting flexible small-batch production.
Operation Instructions
1.Material Preparation: Load flat cable reels, terminal reels, and corresponding plastic housing trays into their designated positions on the automate crimping and into housing machine.
2.Parameter Configuration: Input parameters such as flat cable length, stripping size, terminal crimping force, and housing pin count via the touchscreen.
3.Commissioning & Trial Run: Activate the "Trial Production" mode to inspect terminal crimping quality and housing insertion alignment on the first sample.
4.Batch Production: After confirming the sample meets standards, switch to "Automatic Mode" for continuous, automated processing of flat cables.
5.Maintenance & Cleaning: Clean terminal waste and housing feeding rails daily, and lubricate transmission components regularly to ensure optimal performance.
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