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Automate Two Wirecombined Crimping Machine
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New Products
Automate Two Wirecombined Crimping Machine
Full-automatic Dual-wire Combined Crimping, Terminal Crimping and Sheath Threading Machine
WHX-038C
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Product Description
The automate two wire combined crimping machine is a fully automatic wire harness processing system that integrates dual-wire crimping and sheath insertion functions into a single, streamlined operation. Compatible with a wide range of wire and sheath specifications, this automate two wire combined crimping machine enables one-click completion of the entire dual-wire crimping and sheath insertion process, making it ideal for high-volume wire harness production in industries such as new energy, automotive, and communications.
Product Parameter
Production Rate：1500PCS /H
Application field：Please refer to the product schematic diagram
Cable size range：AWG24#-AWG12#
Cutting Length：65mm-9999mm (For lengths exceeding 800 millimeters) a wire feeding device needs to be installed)
Power supply：AC220V 50/60Hz 20A
Cutting Resolition：0.5mm + Cutting Length * 0.5%
Crimping ability：2T
Dimensions：L1450*W750*H1860 mm
Application field：Please refer to the product schematic diagram
Cable size range：AWG24#-AWG12#
Cutting Length：65mm-9999mm (For lengths exceeding 800 millimeters) a wire feeding device needs to be installed)
Power supply：AC220V 50/60Hz 20A
Cutting Resolition：0.5mm + Cutting Length * 0.5%
Crimping ability：2T
Dimensions：L1450*W750*H1860 mm
Product Feature
Core Selling Points
1.Dual-Wire Synchronous Processing: Simultaneously crimps and inserts sheaths for two wires, boosting efficiency by over 100% compared to single-wire processing methods.
2.Full-Process Automation: Seamlessly executes wire feeding, dual-wire crimping, and sheath insertion in one continuous step, eliminating manual segmented operations.
3.Intelligent Compatibility: Adapts to varying wire diameters, sheath specifications, and crimping parameters, ensuring flexible alignment with diverse wire harness requirements.
4.Visual Operation: Features a touchscreen interface for real-time parameter presets, production counting, and fault warnings, enhancing operational transparency.
Product Advantages
1.Doubled Efficiency: Replaces 2–4 manual workers, achieving daily output capacities of tens of thousands of dual-wire sheath wire harnesses.
2.Stable Precision: Maintains a dual-wire crimping tension error of < ±10N and sheath positioning accuracy of < ±0.3mm for consistent quality.
3.Cost Optimization: Minimizes wire and sheath waste (loss rate < 1%) while reducing labor and management expenses.
4.Quick Model Changeover: Enables specification switches in under 8 minutes, supporting small-batch and multi-category production demands.
Instructions for Use
1.Material Loading: Install wire rolls and sheath rolls into the designated equipment racks to ensure smooth material conveyance.
2.Parameter Setting: Input parameters such as wire length, crimping pressure, and sheath specifications via the touchscreen interface.
3.Trial Production & Adjustment: Initiate "Trial Production" mode to verify crimping firmness and sheath fit on the first sample product.
4.Mass Processing: After confirming sample quality, switch to "Auto Mode" for continuous, fully automated production.
5.Maintenance & Cleaning: Daily cleaning of crimping waste and conveying tracks, coupled with weekly lubrication of moving parts, ensures long-term reliability of the automate two wire combined crimping machine.
1.Dual-Wire Synchronous Processing: Simultaneously crimps and inserts sheaths for two wires, boosting efficiency by over 100% compared to single-wire processing methods.
2.Full-Process Automation: Seamlessly executes wire feeding, dual-wire crimping, and sheath insertion in one continuous step, eliminating manual segmented operations.
3.Intelligent Compatibility: Adapts to varying wire diameters, sheath specifications, and crimping parameters, ensuring flexible alignment with diverse wire harness requirements.
4.Visual Operation: Features a touchscreen interface for real-time parameter presets, production counting, and fault warnings, enhancing operational transparency.
Product Advantages
1.Doubled Efficiency: Replaces 2–4 manual workers, achieving daily output capacities of tens of thousands of dual-wire sheath wire harnesses.
2.Stable Precision: Maintains a dual-wire crimping tension error of < ±10N and sheath positioning accuracy of < ±0.3mm for consistent quality.
3.Cost Optimization: Minimizes wire and sheath waste (loss rate < 1%) while reducing labor and management expenses.
4.Quick Model Changeover: Enables specification switches in under 8 minutes, supporting small-batch and multi-category production demands.
Instructions for Use
1.Material Loading: Install wire rolls and sheath rolls into the designated equipment racks to ensure smooth material conveyance.
2.Parameter Setting: Input parameters such as wire length, crimping pressure, and sheath specifications via the touchscreen interface.
3.Trial Production & Adjustment: Initiate "Trial Production" mode to verify crimping firmness and sheath fit on the first sample product.
4.Mass Processing: After confirming sample quality, switch to "Auto Mode" for continuous, fully automated production.
5.Maintenance & Cleaning: Daily cleaning of crimping waste and conveying tracks, coupled with weekly lubrication of moving parts, ensures long-term reliability of the automate two wire combined crimping machine.
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