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Automate Four Wire Combined Crimping Machine
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New Products
Automate Four Wire Combined Crimping Machine
Full-automatic Four-wire Five-head Combined Crimping and Terminal Forming Machine
WHX-038HS
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Product Description
The automate four wire combined crimping machine is a cutting-edge fully automatic processing system engineered for multi-wire integrated wire harness production. It synchronously executes the complete workflow of merging four wires, crimping five terminals (with independently adjustable parameters), and cutting wires in a single streamlined operation. Designed for high-volume manufacturing in industries such as home appliances, automobiles, and communication equipment, this automate four wire combined crimping machine enables standardized, one-click processing of multi-wire integrated terminal crimping, ensuring efficiency and precision.
Product Parameter
Production Rate：1400PCS /H
Application field：Please refer to the product schematic diagram
Cable size range：AWG24#-AWG16#
Cutting Length：65mm-9999mm (For lengths exceeding 800 millimeters)
a wire feeding device needs to be installed)
Power supply：AC220V 50/60Hz 20A
Cutting Resolition：0.5mm + Cutting Length * 0.5%
Crimping ability：2T
Dimensions：L1450*W750*H1860 mm
Application field：Please refer to the product schematic diagram
Cable size range：AWG24#-AWG16#
Cutting Length：65mm-9999mm (For lengths exceeding 800 millimeters)
a wire feeding device needs to be installed)
Power supply：AC220V 50/60Hz 20A
Cutting Resolition：0.5mm + Cutting Length * 0.5%
Crimping ability：2T
Dimensions：L1450*W750*H1860 mm
Product Feature
Key Selling Points
1.4-Wire Synchronous Integration: Merges and positions four wires simultaneously while crimping five terminals in one synchronized step, eliminating manual wire organization and reducing production bottlenecks.
2.Precise Multi-Terminal Crimping: Features five independently adjustable terminal positions, guaranteeing consistent crimping quality and stability for each terminal.
3.Intelligent Compatibility: Seamlessly switches between different wire gauges and terminal types, accommodating diverse production requirements with minimal setup time.
4.Visual Intelligent Control: The touchscreen interface provides real-time monitoring of production progress, crimping parameters, and fault alerts, simplifying operation and reducing training requirements.
Product Advantages
1.Efficiency Upgrade: Replaces the workload of 4–6 manual wire organizers/crimpers, achieving a daily output of over 8,000 integrated wire harnesses.
2.Controllable Precision: Maintains a terminal crimping tension error of < ±10N and a multi-wire merging positioning deviation of < ±0.3mm for reliable, high-quality results.
3.Cost Optimization: Minimizes wire waste during multi-wire processing and reduces management costs associated with manual sorting and wire organization.
4.Flexible Model Change: Enables switching between different wire gauges and terminal specifications in under 15 minutes, ideal for small-batch and multi-variety production environments.
Instructions for Use
1.Material Preparation: Load four rolls of wires (supporting different specifications) and five rolls of corresponding terminals into the equipment’s material racks.
2.Parameter Setting: Input wire length, multi-wire merging spacing, and individual terminal crimping parameters via the touchscreen interface.
3.Commissioning & Trial Run: Activate "Trial Production" mode to verify the multi-wire merging alignment and terminal crimping quality of the first wire harness.
4.Mass Production: After confirming parameter accuracy, switch to "Automatic Mode" for continuous, fully automated processing by the Automate Four Wire Combined
Crimping Machine.
5.Maintenance & Cleaning: Clean terminal waste daily, lubricate moving parts weekly, and calibrate terminal crimping molds monthly to ensure optimal performance and longevity.
1.4-Wire Synchronous Integration: Merges and positions four wires simultaneously while crimping five terminals in one synchronized step, eliminating manual wire organization and reducing production bottlenecks.
2.Precise Multi-Terminal Crimping: Features five independently adjustable terminal positions, guaranteeing consistent crimping quality and stability for each terminal.
3.Intelligent Compatibility: Seamlessly switches between different wire gauges and terminal types, accommodating diverse production requirements with minimal setup time.
4.Visual Intelligent Control: The touchscreen interface provides real-time monitoring of production progress, crimping parameters, and fault alerts, simplifying operation and reducing training requirements.
Product Advantages
1.Efficiency Upgrade: Replaces the workload of 4–6 manual wire organizers/crimpers, achieving a daily output of over 8,000 integrated wire harnesses.
2.Controllable Precision: Maintains a terminal crimping tension error of < ±10N and a multi-wire merging positioning deviation of < ±0.3mm for reliable, high-quality results.
3.Cost Optimization: Minimizes wire waste during multi-wire processing and reduces management costs associated with manual sorting and wire organization.
4.Flexible Model Change: Enables switching between different wire gauges and terminal specifications in under 15 minutes, ideal for small-batch and multi-variety production environments.
Instructions for Use
1.Material Preparation: Load four rolls of wires (supporting different specifications) and five rolls of corresponding terminals into the equipment’s material racks.
2.Parameter Setting: Input wire length, multi-wire merging spacing, and individual terminal crimping parameters via the touchscreen interface.
3.Commissioning & Trial Run: Activate "Trial Production" mode to verify the multi-wire merging alignment and terminal crimping quality of the first wire harness.
4.Mass Production: After confirming parameter accuracy, switch to "Automatic Mode" for continuous, fully automated processing by the Automate Four Wire Combined
Crimping Machine.
5.Maintenance & Cleaning: Clean terminal waste daily, lubricate moving parts weekly, and calibrate terminal crimping molds monthly to ensure optimal performance and longevity.
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