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Automate Crimp Terminals Machine(Three Terminals)

Full-automatic Dual-wire Triple-head Combined Crimping and Terminal Forming Machine
WHX-038H

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Product Description
The automate crimp terminals machine (three terminals) is a fully automatic device engineered for dual-wire integrated processing, capable of executing full-process operations including dual-wire cutting & stripping, wire twisting, and three-terminal synchronous crimping. Compatible with multiple wire specifications and terminal types, this automate crimp terminals machine (three terminals) supports composite processing of dual-wire parallel crimping at one end and independent crimping at both ends (totaling three terminals), making it ideal for mass production of complex wire harnesses in new energy, automotive wiring harness, and industrial control sectors.

Product Parameter
Production Rate:3000PCS / H
Application field:Please refer to the product schematic diagram
Cable size range:AWG24#-AWG16#
Cutting Length:65-9999mm(For lengths exceeding 800 
millimeters)
Power supply:AC220V 50/60Hz 20A
Cutting Resolition:0.5mm + Cutting Length * 0.5%
Crimping ability:2T
Dimensions:L1450*W750*H1860 mm
Product Feature
Core Selling Points
1.Integrated Composite Processing: Completes dual-wire cutting → stripping → twisting → three-terminal crimping (parallel crimping at one end + independent crimping at both ends) in a single step, eliminating manual process separation.
2.Three-Terminal Synchronous Crimping: Simultaneously crimps "independent terminals at both ends + parallel terminal in the middle" for dual wires, improving efficiency by over 200% compared to traditional equipment.
3.Intelligent Compatibility & Adaptability: Supports free combination processing of varying wire diameters and terminal types for flexible production adjustments.
4.Digital Management & Control: Features a touchscreen interface for real-time display of production parameters, counting statistics, and crimping pull force monitoring, enabling precise fault warning positioning.

Product Advantages
1.Doubled Production Capacity: Replaces 4–6 manual workers, achieving a daily output of 8,000–12,000 composite wire harnesses.
2.Stable Processing Precision: Maintains a terminal crimping pull force deviation of < ±5N and a dual-wire parallel crimping position error of < ±0.3mm for consistent quality.
3.Controllable Cost: Reduces wire material loss to < 1%, eliminating additional costs from manual sorting and secondary processing.
4.Efficient Model Changeover: Enables product specification switching in just 8 minutes, meeting small-batch and multi-variety production demands.

Operation Instructions
1.Material Loading: Load two wire roll specifications and corresponding three-terminal rolls into equipment racks, then calibrate the feeding track.
2.Parameter Configuration: Input wire length, stripping length, and three-terminal crimping position/pressure parameters via the touchscreen.
3.Commissioning & Verification: Activate Single-step Trial Production mode to inspect dual-wire parallelism and terminal crimping firmness on the first product.
4.Batch Production: After confirming parameter accuracy, switch to Full-automatic Mode for continuous processing and automated output counting.
5.Daily Maintenance: Clean terminal waste daily post-production, wipe the wire feeding track weekly, and lubricate crimping module moving parts monthly to ensure reliability of the automate crimp terminals machine (three terminals).
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