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Fully Servo Double Head Terminal Crimping, Number Tube Insertion and Marking Machine

Fully Servo Double Head Terminal Crimping, Number Tube Insertion and Marking Machine

Full-automatic Servo Double-head Terminal Crimping and Number Tube Threading Machine
WHX-069

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Product Description
The fully servo double head terminal crimping, number tube insertion and marking machine is a servo-driven, fully automatic wire harness processing system that integrates three core functions: double-end terminal crimping, automatic heat-shrinkable tube insertion, and marking. Compatible with a wide range of wire specifications—including electronic wires and sheathed wires—this fully servo double head terminal crimping, number tube insertion and marking machine efficiently completes terminal crimping, precise tube insertion, and high-clarity marking printing for wire harnesses. It is widely adopted in mass production across automotive, home appliance, and industrial control sectors.
Product Parameter
Production Rate：1500PCS / H
Application field：It is used for cutting wires at both ends, stripping insulation, threading number tubes, crimping terminals, and marking on the number tubes.
Cable size range：0.3-2.5 m㎡ AWG24＃ - AWG12＃
Cutting Length：75-9999mm
Power supply：AC220V 50/60Hz 20A
Cutting Resolition：The length is within 500 millimeters. 
0.5mm+ Cutting Length * 0.2%And The length is within 
1000 millimeters.1.0mm+ Cutting Length * 0.2%
Crimping ability：2T
Dimensions：L2450*W800*H1860 mm
Product Feature
Core Selling Points
1.Servo-Driven for Maximum Precision: Utilizing servo motor control, the machine achieves terminal crimping precision of ±0.01mm, heat-shrinkable tube insertion position errors of < 0.5mm, and permanent, high-clarity marking adhesion.
2.Dual-End Synchronous Processing for Doubled Efficiency: Enables simultaneous crimping, tube insertion, and marking at both wire ends, reducing processing time per harness to 3–5 seconds and doubling daily output compared to traditional equipment.
3.One-Click Model Change for Flexible Adaptability: Preloaded with multiple specification parameter groups, the machine allows instant program recall when switching wires, terminals, or heat-shrinkable tubes, cutting model changeover time to under 5 minutes.

Product Advantages
1.Superior Processing Stability: Equipped with servo closed-loop control, it ensures 100,000 consecutive fault-free processing cycles.
2.Low Operational Threshold: Features a visual touchscreen interface and intelligent error prevention system, enabling new operators to master operations within 1 hour.
3.Effective Cost Control: Maintains a consumable material loss rate of < 0.1%, significantly reducing material waste and labor costs.

Operation Instructions
1.Material Preparation: Mount wire reels, terminal rolls, and heat-shrinkable tube rolls on the designated racks of the fully servo double head terminal crimping, number tube insertion and marking machine, then connect air and power supplies.
2.Parameter Setting: Select processing specifications (wire diameter, terminal type, tube size) on the touchscreen and input marking content (e.g., "B12").
3.Start Operation: Press the start button to initiate the automated process: wire cutting → double-end wire stripping → terminal crimping → heat-shrinkable tube insertion → marking, with finished products discharged automatically.
4.Daily Maintenance: Clean crimping dies and tube insertion rails daily; inspect servo motor belt tightness weekly; and calibrate crimping force monthly.
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