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Fully Automatic Double Head Terminal Crimping and Twisting Machine
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New Products
Fully Automatic Double Head Terminal Crimping and Twisting Machine
Full-automatic Double-head Wire End Twisting and Crimping Integrated Processing Machine
WHX-028HN
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Product Description
This is a servo-driven fully automatic double head terminal crimping and twisting machine , specialized in high-precision wire processing. Designed to automate the entire workflow, it seamlessly executes wire cutting, double-end stripping, wire twisting, and fully automatic double head terminal crimping and twisting in one continuous cycle. Compatible with diverse wire and terminal specifications, it is ideal for electronic wire harnesses, automotive wiring systems, and household appliance manufacturing. By replacing manual multi-step operations, this fully automatic double head terminal crimping and twisting machine significantly enhances processing efficiency and standardization, reducing human error and production costs.
Product Parameter
Production Rate：3000PCS / H
Application field：It is used for stripping wires,twisting wires, and crimping terminals at both ends.
Cables Specification：AWG30#-AWG18#
Cutting Length：30-9999mm
Power supply：AC220V 50/60Hz 20A
Cutting Resolition：0.5mm + Cutting Length * 0.2%
Crimping ability：2T
Dimensions：L1090*W1000*H1860 mm
Application field：It is used for stripping wires,twisting wires, and crimping terminals at both ends.
Cables Specification：AWG30#-AWG18#
Cutting Length：30-9999mm
Power supply：AC220V 50/60Hz 20A
Cutting Resolition：0.5mm + Cutting Length * 0.2%
Crimping ability：2T
Dimensions：L1090*W1000*H1860 mm
Product Feature
Core Selling Points
1.Dual-Head Synchronous Processing + Integrated Wire Twisting: Enables simultaneous stripping, twisting, and terminal crimping at both wire ends, eliminating manual twisting and doubling throughput.
2.Precise Dual Servo Control: Two independent servo motors drive crimping actions at each end, allowing adjustable crimping force and stroke for defect rates below 0.1%.
Fully Unmanned Process: Automates wire feeding, cutting, stripping, twisting, terminal insertion, and crimping—no intermediate manual intervention required.
3.Intelligent Compatibility: The touchscreen interface supports preset parameters for both ends and stores multiple process recipes, enabling 3-minute wire/terminal gauge changes.
Product Advantages
1.Doubled Efficiency: Processes 4,500+ wires/hour—1.5× faster than single-head machines and 20× faster than manual methods.
Superior Quality: Ensures uniform wire twisting (prevents loose strands) and independently controlled crimping parameters for consistent terminal pull force and appearance.
2.Lower Costs: Reduces labor by 50% and material waste by 15% through precise cutting/crimping.
3.Easy Maintenance: Modular design simplifies die and twisting component replacement, with self-diagnostic fault prompts for quick troubleshooting.
Operating Instructions
1.Preparation: Mount the wire spool, load terminals into dual trays, connect power/air supply, and inspect twisting components.
2.Parameter Setting: Use the touchscreen to configure wire length, stripping length, twisting speed, and crimping force for both ends; save the recipe.
3.Start Operation: Press "Start" to initiate the automated sequence: feeding → cutting → stripping → twisting → terminal insertion → fully automatic double head terminal crimping and twisting, followed by automatic ejection of finished products.
4.Daily Maintenance: Clean twisting components and dies daily, lubricate moving parts weekly, and monitor terminal tray levels and wire tension regularly.
1.Dual-Head Synchronous Processing + Integrated Wire Twisting: Enables simultaneous stripping, twisting, and terminal crimping at both wire ends, eliminating manual twisting and doubling throughput.
2.Precise Dual Servo Control: Two independent servo motors drive crimping actions at each end, allowing adjustable crimping force and stroke for defect rates below 0.1%.
Fully Unmanned Process: Automates wire feeding, cutting, stripping, twisting, terminal insertion, and crimping—no intermediate manual intervention required.
3.Intelligent Compatibility: The touchscreen interface supports preset parameters for both ends and stores multiple process recipes, enabling 3-minute wire/terminal gauge changes.
Product Advantages
1.Doubled Efficiency: Processes 4,500+ wires/hour—1.5× faster than single-head machines and 20× faster than manual methods.
Superior Quality: Ensures uniform wire twisting (prevents loose strands) and independently controlled crimping parameters for consistent terminal pull force and appearance.
2.Lower Costs: Reduces labor by 50% and material waste by 15% through precise cutting/crimping.
3.Easy Maintenance: Modular design simplifies die and twisting component replacement, with self-diagnostic fault prompts for quick troubleshooting.
Operating Instructions
1.Preparation: Mount the wire spool, load terminals into dual trays, connect power/air supply, and inspect twisting components.
2.Parameter Setting: Use the touchscreen to configure wire length, stripping length, twisting speed, and crimping force for both ends; save the recipe.
3.Start Operation: Press "Start" to initiate the automated sequence: feeding → cutting → stripping → twisting → terminal insertion → fully automatic double head terminal crimping and twisting, followed by automatic ejection of finished products.
4.Daily Maintenance: Clean twisting components and dies daily, lubricate moving parts weekly, and monitor terminal tray levels and wire tension regularly.
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