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Automate Terminal Crimping And Number Tube Inserting Machine

Full-automatic Double-head Wire End Twisting, Crimping and Number Tube Threading Machine
WHX-067

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Product Description
The automate terminal crimping and number tube inserting machine is a fully automatic wire harness processing system that integrates four core functions: wire cutting, wire twisting, terminal crimping, and marker tube threading. Designed for compatibility with wires and terminals of various specifications, this automate terminal crimping and number tube inserting machine completes the entire process of double-end terminal crimping and marker tube insertion in a single streamlined operation. It is ideal for mass production in industries such as home appliances, automotive, and industrial control, where precision and efficiency are critical.
Product Parameter
Production Rate:3500PCS / H
Application field:It is used for cutting wires, stripping insulation, twisting wires, threading number tubes, and crimping terminals at both ends.
Cable size range:AWG30#-AWG18#
Cutting Length:30-9999mm
Power supply:AC220V 50/60Hz 20A
Cutting Resolition:0.5mm + Cutting Length * 0.2%
Crimping ability:2T
Dimensions:L835*W765*H1860 mm
Product Feature
Core Selling Points
1.Full-Process Automation: Seamlessly executes the integrated workflow of wire cutting → wire twisting → terminal crimping → marker tube threading, eliminating manual step-by-step intervention.
2.Dual-End Synchronous Processing: Simultaneously performs terminal crimping and marker tube threading at both ends of the wire, doubling production efficiency.
3.Intelligent Compatibility: Supports a wide range of wire diameters, terminal types, and marker tube specifications, ensuring adaptability to diverse manufacturing needs.
4.Visualized Operation: Features a touchscreen interface with intuitive displays for parameter setting, production counting, and real-time fault alerts.

Product Advantages
1.Efficiency Improvement: Replaces 3–5 manual workers, achieving a daily output of up to tens of thousands of wire harnesses.
2.Precision Guarantee: Maintains terminal crimping pull force and marker tube positioning errors of < ±0.5mm for consistent, high-quality results.
3.Cost Control: Minimizes wire and terminal waste while reducing labor management costs through automation.
4.Flexibility: Enables rapid product specification switching with a model changeover time of less than 10 minutes, ideal for small-batch and multi-variety production.

Operation Instructions
1.Material Preparation: Load wire rolls, terminal rolls, and marker tube rolls onto the corresponding racks of the automate terminal crimping and number tube inserting machine.
2.Parameter Setting: Input wire length, twisting length, terminal crimping parameters, and marker tube specifications via the touchscreen.
3.Commissioning & Trial Run: Activate the "trial production" mode to inspect the crimping and tube-threading quality of the first product.
4.Batch Production: After confirming parameter accuracy, switch to "automatic mode" for continuous, fully automated processing.
5.Maintenance & Cleaning: Clear terminal waste and clean the conveying track daily, and lubricate transmission components regularly to ensure optimal performance.
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