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Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version)

Full-automatic Stepper Double-head Intelligent Terminal Crimping Machine
WHX-028

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Product Description
This Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version) , an automatic double-head terminal crimping machine (stepper motor version), is engineered for highly efficient wire and terminal crimping operations. Integrated with dual-reel feeding and precision stepper motor control, the Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version) can automatically complete a series of processes, including wire cutting, stripping, and terminal crimping at both ends. It is compatible with a wide range of electronic wires, such as terminal wires and connecting wires, and is widely applied in the production lines of household appliances, automotive wiring harnesses, electronic devices, and other industries, providing a reliable solution for high-volume manufacturing.
Product Parameter
Production Rate:3500PCS / H
Application field:It is used for cutting wires,stripping insulation and crimping terminals at both ends.
Cables Specification:AWG30#-AWG18#
Cutting Length:30-9999mm
Power supply:AC220V 50/60Hz 20A
Cutting Resolition:0.5mm + Cutting Length * 0.2%
Crimping ability:2T
Dimensions:L835*W765*H1860 mm
Product Feature
Core Selling Points
1.Dual-head Synchronous Crimping: Equipped with dual reels and dual crimping stations, the Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version) completes terminal crimping at both ends of the wire in one single operation, improving efficiency by over 60% compared with single-head machines. This dual-head functionality ensures faster processing and higher throughput.
2.Precision Control by Stepper Motor: The stepper motor controls the precision of cutting and crimping on the Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version), with a terminal crimping error ≤ 0.02mm and wire cutting length error ≤ 0.1mm. This high level of accuracy guarantees consistent and reliable crimping results.
3.Fully Automatic Unmanned Operation: The Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version) automatically performs feeding, wire cutting, stripping, crimping, and discharging without manual intervention, significantly reducing labor costs and enhancing operational efficiency.
4.Wide Compatibility with Wire Specifications: The Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version) supports various wire types and terminal styles, featuring simple model changeover and debugging, making it versatile and adaptable to different production requirements.

Product Advantages
1.Higher Efficiency: Dual heads work simultaneously on the Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version), achieving a production capacity of 8,000–12,000 wires per hour (depending on wire specifications). This high efficiency meets the demands of large-scale production environments.
2.More Stable Precision: The stepper motor system combined with intelligent detection on the Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version) prevents defective terminal crimping and uneven wire cutting, ensuring a yield rate of ≥ 99.5%. This stability is crucial for maintaining high-quality standards in manufacturing.
3.Easier Operation: Parameters are set via a touch screen with a visual interface on the Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version). New operators can master the operation in 10 minutes, and model changeover and debugging only take 3–5 minutes, streamlining the setup process.
4.Lower Maintenance Costs: The Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version) adopts a modular structure design, allowing convenient replacement of wearing parts such as cutting tools and crimping dies. This design reduces downtime and maintenance costs, enhancing overall equipment reliability.

Operation Instructions
1.Parameter Setting: Input parameters such as wire length, stripping length, and terminal crimping force through the touch screen on the Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version).
Loading: Mount the wire coil and terminal reels on their respective holders, then thread the wire to the feed inlet of the Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version).
2.Start Operation: Press the start button after confirming parameters. The Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version) will automatically complete wire cutting, stripping, crimping, and discharging, ensuring a seamless production process.
3.Finished Product Collection: Place a collection box at the discharge port to collect the crimped wires, facilitating easy organization and further processing.
4.Shutdown and Maintenance: Turn off the power after operation. Clean the Fully Automatic Double Head Terminal Crimping Machine (Stepper Motor Version) regularly and check the wear condition of cutting tools and dies to maintain optimal performance and extend equipment lifespan.
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