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New Products
I-PEX Terminals Crimping Machine (CCD)
Manual Terminal Crimping Machine For Electronic Wires, Sheathed Wires And Multi-Core Wires(Ccd)
YS-003294
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Product Description
The i-pex terminals crimping machine (ccd) is a practical manual terminal crimping solution designed specifically for electronic and multi-core wire applications. Its core function is to streamline the terminal positioning → precise crimping process, integrating a high-definition CCD magnification module to clearly display contact details between wire cores and terminals. This enables operators to accurately control alignment before crimping, ensuring consistent results. Ideal for single-core/multi-core wires (0.81–1.37mm diameter), the i-pex terminals crimping machine (ccd) excels in small-to-medium-batch wire harness processing, equipment wiring, and laboratory sample preparation, effectively replacing traditional manual crimping pliers while enhancing precision and stability.
Product Parameter
Power supply：AC220V
Power：25W
Weight：7KG
Dimensions：340*530*210 mm
Distribution box size：L140*W200*H100 mm
Power：25W
Weight：7KG
Dimensions：340*530*210 mm
Distribution box size：L140*W200*H100 mm
Product Feature
Core Selling Points
High-Definition CCD Magnification for Precise Alignment: The i-pex terminals crimping machine（ccd) features a high-definition CCD module that magnifies the connection area between wire cores and terminals, revealing insertion depth and contact status. This eliminates alignment-related crimping defects, making it ideal for fine wire cores.
Wide Compatibility with Multiple Specifications: Fully compatible with electronic, sheathed, and multi-core wires (0.81–1.37mm diameter), the i-pex terminals crimping machine（ccd) meets diverse processing needs and reduces equipment replacement costs.
High Crimping Precision & Strong Reliability: With a precision crimping module design, the i-pex terminals crimping machine（ccd) controls crimping force error within ≤5%, ensuring uniform pressure and avoiding issues like terminal loosening or wire core breakage.
Compact, Flexible & Easy Deployment: The desktop-style i-pex terminals crimping machine（ccd) has a small footprint, adapting seamlessly to production lines, labs, or maintenance workbenches without complex installation.
Product Advantages
Efficiency Optimized for Small & Medium-Batch Requirements: The i-pex terminals crimping machine（ccd) achieves a single-terminal cycle time of ≤8 seconds, with daily output exceeding 600 pieces—three times faster than manual crimping pliers—while maintaining precision.
Significantly Improved Quality Stability: Leveraging CCD visual alignment and precision crimping, the i-pex terminals crimping machine（ccd) achieves a crimping yield rate of ≥99.8%, eliminating manual operation variations like insufficient force or virtual contact.
Cost-Effective Solution: The i-pex terminals crimping machine（ccd) consumes low energy, extends core module lifespan by 40%, and costs only 20% of fully automatic machines, offering exceptional value.
Low Operation Threshold & User-Friendly Operation: With button-based start design and CCD display guidance, the i-pex terminals crimping machine（ccd) simplifies alignment-crimping logic. A misoperation prevention device ensures safety, enabling new operators to master the process in 10 minutes.
CCD Module Operation Instructions
Module Activation: After powering on the i-pex terminals crimping machine（ccd), the CCD module starts automatically, displaying a real-time magnified view of the crimping station.
Image Observation: Place the terminal and wire core in the station, then use the CCD screen to verify full insertion and tight contact. Proceed with crimping only after confirming alignment.
Daily Maintenance: Wipe the CCD lens and screen with a soft cloth post-operation to prevent dust interference. Monthly checks ensure lens stability for consistent imaging.
Overall Machine Operation Instructions
Pre-Production Preparation: Connect the i-pex terminals crimping machine（ccd) to power, install the appropriate crimping die for the wire diameter and terminal type, and secure it tightly. Verify CCD image clarity; adjust or clean the lens if blurred.
Crimping Operation: Insert the stripped wire core into the terminal, place both in the station, and confirm alignment via the CCD screen. Press start; the machine resets automatically post-crimping, allowing removal of the finished harness.
Model Changeover Adjustment: For different wire/terminal specifications, replace the crimping die directly on the i-pex terminals crimping machine（ccd) without parameter debugging. Confirm station positioning via CCD before resuming work.
Daily Maintenance: Power off the i-pex terminals crimping machine（ccd) after use and clean residual insulation from the station. Monthly inspections check die tightness, CCD lens cleanliness, and overall machine status for reliable performance.
High-Definition CCD Magnification for Precise Alignment: The i-pex terminals crimping machine（ccd) features a high-definition CCD module that magnifies the connection area between wire cores and terminals, revealing insertion depth and contact status. This eliminates alignment-related crimping defects, making it ideal for fine wire cores.
Wide Compatibility with Multiple Specifications: Fully compatible with electronic, sheathed, and multi-core wires (0.81–1.37mm diameter), the i-pex terminals crimping machine（ccd) meets diverse processing needs and reduces equipment replacement costs.
High Crimping Precision & Strong Reliability: With a precision crimping module design, the i-pex terminals crimping machine（ccd) controls crimping force error within ≤5%, ensuring uniform pressure and avoiding issues like terminal loosening or wire core breakage.
Compact, Flexible & Easy Deployment: The desktop-style i-pex terminals crimping machine（ccd) has a small footprint, adapting seamlessly to production lines, labs, or maintenance workbenches without complex installation.
Product Advantages
Efficiency Optimized for Small & Medium-Batch Requirements: The i-pex terminals crimping machine（ccd) achieves a single-terminal cycle time of ≤8 seconds, with daily output exceeding 600 pieces—three times faster than manual crimping pliers—while maintaining precision.
Significantly Improved Quality Stability: Leveraging CCD visual alignment and precision crimping, the i-pex terminals crimping machine（ccd) achieves a crimping yield rate of ≥99.8%, eliminating manual operation variations like insufficient force or virtual contact.
Cost-Effective Solution: The i-pex terminals crimping machine（ccd) consumes low energy, extends core module lifespan by 40%, and costs only 20% of fully automatic machines, offering exceptional value.
Low Operation Threshold & User-Friendly Operation: With button-based start design and CCD display guidance, the i-pex terminals crimping machine（ccd) simplifies alignment-crimping logic. A misoperation prevention device ensures safety, enabling new operators to master the process in 10 minutes.
CCD Module Operation Instructions
Module Activation: After powering on the i-pex terminals crimping machine（ccd), the CCD module starts automatically, displaying a real-time magnified view of the crimping station.
Image Observation: Place the terminal and wire core in the station, then use the CCD screen to verify full insertion and tight contact. Proceed with crimping only after confirming alignment.
Daily Maintenance: Wipe the CCD lens and screen with a soft cloth post-operation to prevent dust interference. Monthly checks ensure lens stability for consistent imaging.
Overall Machine Operation Instructions
Pre-Production Preparation: Connect the i-pex terminals crimping machine（ccd) to power, install the appropriate crimping die for the wire diameter and terminal type, and secure it tightly. Verify CCD image clarity; adjust or clean the lens if blurred.
Crimping Operation: Insert the stripped wire core into the terminal, place both in the station, and confirm alignment via the CCD screen. Press start; the machine resets automatically post-crimping, allowing removal of the finished harness.
Model Changeover Adjustment: For different wire/terminal specifications, replace the crimping die directly on the i-pex terminals crimping machine（ccd) without parameter debugging. Confirm station positioning via CCD before resuming work.
Daily Maintenance: Power off the i-pex terminals crimping machine（ccd) after use and clean residual insulation from the station. Monthly inspections check die tightness, CCD lens cleanliness, and overall machine status for reliable performance.
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