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New Products
Automatic Wire Folding & Sponge Attachment Machine
Automatic Wire Folding And Sponge Synchronous Attachment Machine
Automate Flip Fold Machine
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Product Description
This Automatic Wire Folding & Sponge Attachment Machine is an innovative automated processing equipment designed specifically for electronic wire harnesses and home appliance cable manufacturing. It seamlessly integrates precise wire folding with sponge pasting in one automated process. By utilizing mechanical transmission and positioning sensors, this Automatic Wire Folding & Sponge Attachment Machine ensures exact control over folding dimensions and achieves flat, firm sponge pasting, making it an indispensable tool for enhancing efficiency and consistency in batch wire harness processing.
Product Parameter
Product size range：Ф0.1mm - Ф2.5mm
Auxiliary material size：L 70-15mm W 15-40mm H 1-3mm
Flip Fold Resolition：±1mm
Production Rate：700-1300 PCS / h
Input Power supply：AC 220V（DC 110V) 50/60HZ 20A
Weight：95KG
Dimensions：L850*W520*H1100 mm
Auxiliary material size：L 70-15mm W 15-40mm H 1-3mm
Flip Fold Resolition：±1mm
Production Rate：700-1300 PCS / h
Input Power supply：AC 220V（DC 110V) 50/60HZ 20A
Weight：95KG
Dimensions：L850*W520*H1100 mm
Product Feature
Core Selling Points
1.Precise Synchronization: By combining sensor positioning with servo drive technology, this Automatic Wire Folding & Sponge Attachment Machine ensures wire folding errors are kept within ≤ 0.5mm and sponge pasting alignment rates exceed 99%. This precision eliminates deviations commonly caused by manual operation, ensuring high-quality output every time.
2.Efficient Integration: With just a single click, this machine completes the entire process of "wire feeding → automatic folding → sponge cutting → positioning pasting". Each piece is processed in a remarkably short single-process time of only 3 seconds, significantly boosting production speed.
3.Flexible Adaptability: The Automatic Wire Folding & Sponge Attachment Machine supports a wide range of wire specifications, accommodating diameters from 0.3-3mm and folding lengths from 50-300mm. Additionally, sponge width and thickness can be quickly adjusted to meet varying production needs, providing exceptional versatility.
Product Advantages
1.Cost Reduction & Efficiency Improvement: This Automatic Wire Folding & Sponge Attachment Machine replaces the need for 3-4 manual operators, increasing daily production capacity by more than fourfold. It significantly reduces labor costs and minimizes defect rates caused by operational fatigue, leading to substantial cost savings.
2.Stable Quality: The standardized mechanical operation of the Automatic Wire Folding & Sponge Attachment Machine avoids common issues associated with manual pasting, such as sponge warping and folding skew. This ensures processing yield remains stable at over 99.5%, guaranteeing consistent product quality.
3.Easy Deployment & Maintenance: Equipped with casters for easy mobility, the Automatic Wire Folding & Sponge Attachment Machine occupies a minimal footprint of only 0.8㎡. Daily maintenance is straightforward, requiring only the cleaning of cutting waste. Monthly checks of sensor cleanliness keep the machine running smoothly, resulting in low maintenance costs.
Usage Instructions
1.Parameter Setting: Via the touch screen, enter the desired wire folding length and sponge specifications. The equipment automatically matches the cutting and pasting parameters, simplifying setup.
2.Loading Preparation: Mount the wire roll on the feeding shaft and fix the sponge roll at the feeding station. Confirm that there are no material belt jams to ensure smooth operation.
3.Processing Operation: Press the start button, and the Automatic Wire Folding & Sponge Attachment Machine will automatically feed the wire, fold and position it, cut and paste the sponge, and discharge the finished products for collection.
4.Daily Maintenance: After each material change, clean debris from the cutting blade group. Check the feeding shaft tension weekly, and wipe the positioning sensor with a lint-free cloth monthly to maintain optimal performance.
1.Precise Synchronization: By combining sensor positioning with servo drive technology, this Automatic Wire Folding & Sponge Attachment Machine ensures wire folding errors are kept within ≤ 0.5mm and sponge pasting alignment rates exceed 99%. This precision eliminates deviations commonly caused by manual operation, ensuring high-quality output every time.
2.Efficient Integration: With just a single click, this machine completes the entire process of "wire feeding → automatic folding → sponge cutting → positioning pasting". Each piece is processed in a remarkably short single-process time of only 3 seconds, significantly boosting production speed.
3.Flexible Adaptability: The Automatic Wire Folding & Sponge Attachment Machine supports a wide range of wire specifications, accommodating diameters from 0.3-3mm and folding lengths from 50-300mm. Additionally, sponge width and thickness can be quickly adjusted to meet varying production needs, providing exceptional versatility.
Product Advantages
1.Cost Reduction & Efficiency Improvement: This Automatic Wire Folding & Sponge Attachment Machine replaces the need for 3-4 manual operators, increasing daily production capacity by more than fourfold. It significantly reduces labor costs and minimizes defect rates caused by operational fatigue, leading to substantial cost savings.
2.Stable Quality: The standardized mechanical operation of the Automatic Wire Folding & Sponge Attachment Machine avoids common issues associated with manual pasting, such as sponge warping and folding skew. This ensures processing yield remains stable at over 99.5%, guaranteeing consistent product quality.
3.Easy Deployment & Maintenance: Equipped with casters for easy mobility, the Automatic Wire Folding & Sponge Attachment Machine occupies a minimal footprint of only 0.8㎡. Daily maintenance is straightforward, requiring only the cleaning of cutting waste. Monthly checks of sensor cleanliness keep the machine running smoothly, resulting in low maintenance costs.
Usage Instructions
1.Parameter Setting: Via the touch screen, enter the desired wire folding length and sponge specifications. The equipment automatically matches the cutting and pasting parameters, simplifying setup.
2.Loading Preparation: Mount the wire roll on the feeding shaft and fix the sponge roll at the feeding station. Confirm that there are no material belt jams to ensure smooth operation.
3.Processing Operation: Press the start button, and the Automatic Wire Folding & Sponge Attachment Machine will automatically feed the wire, fold and position it, cut and paste the sponge, and discharge the finished products for collection.
4.Daily Maintenance: After each material change, clean debris from the cutting blade group. Check the feeding shaft tension weekly, and wipe the positioning sensor with a lint-free cloth monthly to maintain optimal performance.
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