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Automate Crimp Terminals Into insulation Jackets Machine

Full-automatic Double-head Wire Terminal Crimping and Double Sheath Threading Machine
WHX-028HS

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Product Description
This is a automate crimp terminals into insulation jackets machine , a fully automatic wire harness system designed to integrate double-end terminal crimping, sheath insertion, and multi-wire synchronous processing. By completing the entire workflow—wire cutting, stripping, twisting, crimping, and sheath insertion—in a single cycle, this automate crimp terminals into insulation jackets machine is optimized for high-volume production of multi-core wire harnesses in home appliances, automotive, and industrial control sectors. It supports diverse wire gauges, terminal types, and sheath specifications, enabling efficient, unmanned wire harness assembly with minimal human intervention.

Product Parameter
Production Rate:1600PCS/ H
Application field:It is used for cutting wires,stripping insulation, crimping terminals at both 
ends, and threading insulation sleeves
Cable size range:AWG24#-AWG14#
Cutting Length:80-3000mm
Power supply:AC220V 50/60Hz 20A
Cutting Resolition:The length is within 500 
millimeters. 0.5mm+ Cutting Length * 0.2%And 
The length is within 1000 millimeters.1.0mm+ Cutting 
Length * 0.2%
Crimping ability:2T
Dimensions:L965*W835*H1860 mm
Product Feature
Key Selling Points
1.Multi-Wire & Double-End Synchronous Processing: Simultaneously crimps terminals and inserts sheaths at both ends of multiple wires, boosting efficiency by 3–5× compared to single-wire processing.
2.Unmanned Full-Process Operation: Automates every stage of wire harness production, eliminating segmented manual tasks and reducing errors caused by human intervention.
3.High Compatibility: Adapts to varied wire gauges, terminal types, and sheath specifications, with rapid model changeovers to suit flexible production demands.
4.Intelligent Visual Control: The touchscreen interface integrates parameter setting, production tracking, and fault alerts, ensuring user-friendly operation and real-time monitoring.

Product Advantages
1.Leading Efficiency: Replaces 4–5 workers per machine, achieving daily output of over 30,000 wire harness sets with multi-wire processing.
2.Precision Guarantee: Ensures 100% compliance with terminal crimping pull force standards and sheath insertion accuracy within ±0.2mm.
3.Cost Optimization: Minimizes material waste (wire/terminal/sheath waste rate < 0.1%) and reduces labor and management expenses.
4.Flexible Adaptability: Enables product specification changes in under 10 minutes, supporting small-batch and multi-variety production needs.

Instructions for Use
1.Material Loading: Place wire spools, terminal rolls, and sheath trays into the designated racks of the automate crimp terminals into insulation jackets machine.
2.Parameter Configuration: Input wire length, stripping length, crimping force, and sheath model via the touchscreen interface.
3.Test Run Verification: Activate "Test Production" mode to validate crimping strength and sheath alignment on the first wire harness.
3.Batch Operation: After confirming quality, switch to "Automatic Mode" for continuous, high-speed processing.
5.Daily Maintenance: Clean terminal debris and conveyor tracks daily; lubricate moving parts weekly to ensure optimal performance.
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