Automate Fakar Cables Stripping And Crimping Machine

The automate fakar cables stripping and crimping machine is a fully automated production system designed specifically for the automotive and RF communication industries, specializing in high-precision processing of FAKRA RF wire harnesses. This automate fakar cables stripping and crimping machine integrates a one-stop workflow—from wire cutting, multi-layer stripping, P-pin crimping, accessory assembly, to online inspection—ensuring seamless adaptation to FAKRA wires’ unique shielding and insulation structures. By replacing manual operations, it guarantees stable RF signal transmission from production and provides critical manufacturing support for premium RF connection products.

Equipment model：WHX-6600

Power supply：AC220V

Power：5.5KW

Air Consumption：600L/min

Dimensions：L6000*W1200*H1800 mm

Weight：2.3t

Core Selling Points

1.Integrated "Stripping + Crimping + Assembly" Operation: Eliminates manual transfers, enabling direct production of finished FAKRA P-pin wire harnesses from raw wire feeding. This streamlines the production chain, reducing lead times by up to 50%.

2.RF-Grade Processing Precision: Engineered for FAKRA wires’ specialized materials, it achieves ±0.1mm stripping accuracy and crimping impedance fluctuations below 0.5Ω, ensuring consistent signal integrity.

3.Full-Process Intelligent Inspection: Features a visual recognition system for terminal alignment checks and pressure sensors for crimping force monitoring. Defective units are automatically rejected, preventing downstream quality issues.

4.Quick-Change Specification Adaptation: Supports over 8 FAKRA P-pin specifications, with model changes (including fixture swaps and parameter loading) completed in just 10 minutes, ideal for multi-batch, small-volume production.

1.Efficiency Multiplication: Processes a single harness in ≤15 seconds, with a daily output exceeding 5,000 units. Replaces 3–5 skilled workers, boosting productivity by over 300%.

2.Controllable Quality: Maintains a crimping yield rate of ≥99.8%, eliminating signal interference risks inherent in manual operations through automated precision.

3.Cost Control: Reduces consumable waste by 15% and lowers operation/maintenance costs to 60% of manual production lines.

4.Data-Driven Management: Interfaces with MES systems to log production parameters (e.g., stripping length, crimping force) for each harness, enabling full traceability and quality optimization.

Usage Instructions

1.Pre-Production Preparation: Load FAKRA wires, P-pin terminals, waterproof plugs, and other materials into designated hoppers. Select the production specification via the touchscreen.

2.Start the Equipment: Click “Run”; the automate fakar cables stripping and crimping machine automatically resets fixtures, calibrates parameters, and enters production mode.

3.Process Monitoring: Observe operations through the transparent window. Sound-light alarms trigger for abnormalities (e.g., material shortages, excessive defects).

4.Model Change Operation: For new specifications, replace fixtures as prompted. The machine loads preset parameters automatically; test 10 units to validate quality before mass production.

5.Post-Production Maintenance: Clean hopper residues daily to ensure optimal performance.