Automatic Strand Cable Crimping & Housing Insertion Machine: High‑Efficiency Wire Harness Solution
April 15, 2026
Boost Your Harness Production to a New Level
In today’s fast‑growing automotive, home appliance, and industrial control industries, stable, efficient, and high‑precision wire harness production has become the core competitiveness of manufacturers. Traditional manual and semi‑automatic equipment can no longer meet the requirements of high output, consistent quality, and flexible production. Our Automate Crimp Terminals Into Insulation Jackets Machine is specially designed to solve these pain points, providing a fully automatic, all‑in‑one solution for modern wire harness manufacturing.
Product Introduction
This machine is a highly integrated automatic wire harness processing system, which realizes double‑end terminal crimping, insulation jacket insertion, and multi‑wire synchronous processing in one fully automatic flow. It completes wire cutting, stripping, twisting, crimping, and sheath insertion in one cycle, greatly improving production efficiency and stability. It is widely used in the mass production of multi‑core wire harnesses and supports various wire gauges, terminal types, and insulation jacket specifications, truly achieving efficient, unmanned, and high‑quality assembly.
Key Selling Points
1. Multi‑Wire & Double‑End Synchronous Processing
It processes multiple wires at the same time and completes terminal crimping and insulation jacket insertion at both ends in one step. Efficiency is 3–5 times higher than traditional single‑wire processing, greatly shortening production cycles.
2. Full‑Process Unmanned Operation
Covers the whole process from wire feeding to finished product output without manual segmented operation. It greatly reduces human errors, improves consistency, and realizes real unmanned production.
3. High Compatibility & Wide Application
Suitable for different wire gauges, terminals, and insulation jacket types. Quick model switching makes it flexible enough to meet diversified and multi‑variety production needs.
4. Intelligent Visual Control System
Equipped with an intuitive touch screen that supports parameter setting, production counting, and real‑time fault alarm. Operation is simple and clear, and new operators can master it quickly.
Outstanding Product Advantages
✔ High Efficiency
One machine replaces 4–5 workers, with a daily output of more than 30,000 sets of wire harnesses, easily meeting large‑batch orders.
✔ Precision & Stability
100% qualified terminal crimping pull force; insulation jacket insertion accuracy within ±0.2 mm, ensuring stable and reliable product quality.
✔ Cost Saving
Wire, terminal, and jacket waste rate below 0.1%, greatly reducing material loss and labor management costs.
✔ Strong Flexibility
Product specification changeover in less than 10 minutes, perfectly supporting small‑batch, multi‑variety flexible production.
Simple Operation Steps
1. Material Loading: Install wire spools, terminal reels, and insulation jacket trays in place.
2. Parameter Setting: Set wire length, stripping length, crimping force, and jacket model via the touch screen.
3. Test Run: Use test mode to check the first article and confirm quality.
4. Automatic Production: Switch to auto mode for continuous high‑speed processing.
5. Daily Maintenance: Clean debris daily and lubricate moving parts weekly to keep stable performance.
Suitable For
- Automotive wire harness
- Home appliance internal wiring
- Industrial control and power harness
- Multi‑core electronic assembly
- High‑volume, high‑quality manufacturing
Why Choose Our Machine
- All‑in‑one automatic process, saving labor and space
- Ultra‑high efficiency and precision, stable output
- Low failure rate, easy maintenance
- Wide compatibility, strong adaptability
- Visual operation, easy to learn and use
If you want to improve production efficiency, stabilize product quality, reduce costs, and upgrade your automation level, our Automate Crimp Terminals Into Insulation Jackets Machine is your best choice.
Contact us now to get a quotation, sample test, and customized solution!
